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Customized Clay Brick Factory with Fully Automatic Clay Brick Production Line and On-site Construction

Name: Customized Clay Brick Factory with Fully Automatic Clay Brick Production Line and On-site Construction
Brand: Xi'an Brictec Engineering Co., Ltd.
SKU: BRICTEC-KTB
Price: 5000000 USD
Availability: InStock

Rincian produk

Tempat asal: Tiongkok

Nama merek: BRICTEC

Sertifikasi: CE; ISO

Nomor model: BRICTEC-KTB

Syarat Pembayaran & Pengiriman

Kuantitas min Order: 1 set

Harga: $5000000 USD

Waktu pengiriman: 60 hari

Syarat-syarat pembayaran: L/C,D/A,D/P,T/T,Western Union,MoneyGram

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Rincian produk

Deskripsi Produk

Menyoroti: 
                                                                                                                                                                                                                                                Customized Clay Brick Production Line, 120000 to 130000pcs Daily Capacity Brick Making Machine, C30 Grade Concrete Clay Brick Kiln
                              

Pengolahan:	Mesin Cetak Bata	Komponen inti:	PLC, Mesin, Motor, Pompa, Bantalan, auger
Kondisi:	Tipe baru	Pelabuhan ekspor:	Qingdao
Kapasitas:	120.000 hingga 130.000 pcs per hari	Nama produksi:	Mesin pembuat batu bata

Pengolahan:	Mesin Cetak Bata
Komponen inti:	PLC, Mesin, Motor, Pompa, Bantalan, auger
Kondisi:	Tipe baru
Pelabuhan ekspor:	Qingdao
Kapasitas:	120.000 hingga 130.000 pcs per hari
Nama produksi:	Mesin pembuat batu bata

Customized Clay Brick Factory with Fully Automatic Clay Brick Production Line and On-site Construction

Brictec Clay Brick Production Line Showcase - Customized Clay Brick Kiln & Production Line Machines

2025 Brictec Iraq Clay Sintered Brick KTB Project

The construction of a clay sintered brick plant is a systematic project consisting of several key sections: raw material yard, forming workshop, drying system, tunnel kiln firing system, finished brick packaging line, and supporting utilities.

Our product pricing is customized according to your production capacity requirements and detailed project drawings, ensuring the most cost-effective solution for your brick plant.

General Construction Workflow

1. Survey and Design Phase

Geological investigation and foundation bearing tests
Plant layout and functional zoning design
Determination of tunnel kiln orientation and foundation layout
Completion of civil, structural, and equipment design drawings

2. Civil Foundation Construction

Site leveling and road hardening
Excavation and concrete pouring
Installation of embedded parts and kiln foundation
Application of moisture-proof layers

3. Equipment Installation and Commissioning

Installation of raw material line, brick forming units, and stacking robots
Installation of drying ducts, fans, and hot air systems
Tunnel kiln masonry and burner system setup
PLC automation and sensor calibration
Unloading and packaging systems commissioning

4. Trial Production and Validation

No-load testing → Kiln drying → Pilot firing
Optimization of firing curves and temperature zones
Verification of water absorption, compressive strength, and surface quality

Tunnel Kiln Construction Process (Key Section)

The tunnel kiln is the core unit of brick firing, and its construction quality directly determines production efficiency and product performance.

1. Kiln Foundation

Bearing capacity ≥ 180kPa; flat and crack-free concrete base (≥ C30 grade)
Reinforced with a waterproof insulation layer
Track elevation error ≤ 3mm

2. Kiln Body Masonry

Multi-layer composite structure using high-alumina bricks and insulation materials
Vault-type roof with steel frame support
Floor bricks made of wear-resistant materials with smooth leveling
Mortar joints ≤ 3mm, bonded with high-temperature adhesives

3. Combustion & Ventilation System

Equipped with burners, air ducts, and exhaust fans
Controlled via PLC with temperature zone sensors
Sealed ducting prevents backflow and gas leakage

4. Kiln Car and Track System

Kiln cars made of heat-resistant steel
Flatness tolerance ≤ 2mm
Tracks aligned precisely for stable operation

5. Kiln Drying and Trial Operation

Temperature rise ≤ 20°C/h in stages
Full drying cycle: 10-15 days
Continuous monitoring of stress and temperature distribution
Trial firing follows successful drying

Quality Control Key Points

Control Item	Requirement	Inspection Standard
Refractory Material	Al2O3 ≥ 55%	Sampling & certification
Masonry Accuracy	Joint 2-3mm, vault deviation ≤5mm	Field measurement
Track Alignment	Level error ≤3mm, alignment ≤2mm	Laser inspection
Thermal Insulation	Outer wall temp ≤65°C	Thermal imaging
Combustion System	No gas leakage, uniform flame	On-site commissioning
Roof Stability	No deformation or displacement	Dynamic monitoring

Acceptance and Optimization

Full inspection of kiln geometry, sealing, and control systems
Submission of construction and inspection records
Monitoring of energy consumption and product quality during test run
Continuous optimization of firing parameters for best efficiency

Tags:

Clay Brick Making Machine with Twin-Shaft Mixing Extruder for Integrated Processing to Homogenize Clay and Increase Durability

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Brick Proyek Desain Pameran

Customized Clay Brick Factory with Fully Automatic Clay Brick Production Line and On-site Construction

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